Steel Plate Eps Metal Wall

Waterproof: The board structure is tight and has good waterproof performance.

Sound insulation: The porous structure of the EPS core can effectively absorb sound waves.

Energy saving: The thermal insulation performance helps to reduce building energy consumption and achieve energy saving goals.

Economical and practical: The cost is relatively low, the cost-effectiveness is high, and it is suitable for large-scale applications, such as industrial plants, warehouses, cold storage, temporary buildings, etc.



Product Details

Product Introduction

Steel Plate EPS Metal Wall is an innovative building solution. The outer steel plates lend it strength and durability, while the EPS inner layer provides excellent heat insulation. This makes it energy - efficient. It resists corrosion well, making it perfect for industrial structures, factory walls, and large - scale storage facilities, delivering long - lasting performance.

 Steel Plate Eps Metal Wall


Product Specifications

Panel effective width

Roof:950/960mm

Wall:950/1150mm

Steel sheet thickness

0.40~0.70mm

Panel thickness

50/75/100/150/200mm

EPS density

12-14kg/m³

Color

As per RAL or customized

Coating

PE,SMP,HDP,PVDF

Steel type

PPGL,PPGI steel/Aluminum sheet/Stainless steel sheet

Length limitaion

Max 5.9m for 20FT

Max 11.9m for 40FT

Joint way

Hidden screws type

Fire proof

B1/B2

Advantage

Waterproof

Resistances of heat-transfer process

0.035-0.05w/m·k

 

Quality Assurance

The company has established a first - rate material testing center laboratory. Equipped with over 30 pieces of professional equipment, it serves two main purposes. Firstly, it comprehensively tests the physical, mechanical, and combustion properties of raw materials, auxiliaries, and finished products in the enclosure system. Secondly, it actively participates in new product R & D. Moreover, every operation in the lab adheres strictly to international standard operating procedures, ensuring high - quality and reliable results.

 Steel Plate Eps Metal Wall

A Steel Plate EPS Metal Wall is a composite structural panel that integrates a galvanized or color-coated steel sheet with an Expanded Polystyrene (EPS) insulation core. It is widely used in industrial buildings, cold storage, prefabricated houses, cleanrooms, and warehouse enclosures, offering a balanced combination of thermal insulation, mechanical strength, and cost efficiency.

This guide explores the design principles, material composition, engineering performance, industry standards, and installation protocols for steel plate EPS wall systems. It also addresses regulatory compliance and answers common technical questions to support engineers, architects, contractors, and procurement specialists.


What is a Steel Plate EPS Metal Wall?

A Steel Plate EPS Metal Wall, also referred to as an EPS Sandwich Panel, consists of:

  • External and internal steel sheets (usually PPGI/GI/GL, 0.3–0.6mm thick)

  • EPS core insulation (ranging from 50mm to 200mm thick)

  • A continuous lamination process that bonds the layers under pressure and heat

This panel type is designed for non-load bearing walls, partitioning systems, and thermal envelope structures where insulation, speed of installation, and material economy are essential.


Material Composition and Layer Configuration

LayerMaterial UsedFunction
Outer Steel SkinColor-coated galvanized steel (PPGI/PPGL)Weather resistance, mechanical protection
Core InsulationExpanded Polystyrene (EPS), 10–20 kg/m³ densityThermal insulation, lightweight structure
Inner Steel SkinGalvanized or coated steelFire and vapor barrier, inner surface durability
Optional upgrades may include rock wool, PU/PIR foam, or aluminum foil lining for improved performance.

Key Performance Characteristics

1. Thermal Conductivity

  • EPS thermal conductivity: λ = 0.033–0.038 W/m·K

  • Heat transfer coefficient (U-value) for 75mm panel: ~0.45 W/m²·K

  • Complies with ASHRAE and EN ISO 6946 energy efficiency targets

2. Compressive Strength

  • EPS core: ≥100 kPa at 10% deformation (EN 826)

  • Suitable for wind pressure zones up to 1.5–2.5 kN/m² (depending on fasteners and framing)

3. Fire Resistance

  • EPS is combustible (Euroclass E) unless modified with flame retardants

  • Not suitable for buildings requiring non-combustible façade systems unless encapsulated

  • Can meet GB 8624 B2/B1 or ASTM E84 Class C fire ratings

4. Acoustic Performance

  • Limited sound insulation (~23–28 dB for 100mm EPS panel)

  • Not ideal for acoustic-sensitive zones; use rock wool cores where required

5. Weight and Handling

  • Light density (~10–13 kg/m² for 75mm panel), ideal for fast installation and low structural load

  • Requires edge protection during transport and installation


Industry Standards and Certifications

StandardDescription
GB/T 23932-2009Chinese standard for sandwich panels with EPS/PU core
EN 14509European standard for self-supporting double-skin metal panels
ASTM C578 / C1289EPS physical property standards
ISO 9001 / ISO 14001Required for manufacturing quality and environmental control
FM Approvals / UL 723Optional third-party certification for fire performance
CE MarkingMandatory for export to EU, requires Declaration of Performance (DoP)

Applications of Steel Plate EPS Metal Walls

Application AreaBenefits
Industrial BuildingsFast installation, clean finish, insulation
Cold Rooms & WarehousesMaintains temperature stability, easy to clean surfaces
Prefab HousesLightweight, modular, cost-effective
Temporary FacilitiesSite offices, mobile cabins, event enclosures
Interior PartitionsFast divider systems with minimal framework

Installation Guidelines and Technical Precautions

Panel Installation

  • Installed using hidden fasteners (self-tapping screws with neoprene washers)

  • Panels can be installed vertically or horizontally, depending on structural framing

  • Tongue-and-groove interlock ensures wind and thermal sealing

Expansion Allowance

  • Metal sheeting expands with temperature: provide ≥5 mm per 3 m panel length in high-temperature zones

  • Avoid rigid fixing to allow for expansion/contraction

Fire Safety Precautions

  • EPS must be protected with fire-rated linings in occupied or regulated zones

  • Avoid electrical conduit embedded directly in the EPS core

Vapor and Moisture Management

  • Seal all joints with butyl tape or polyurethane foam

  • Maintain vapor barrier continuity on the warm side of insulation


Technical Performance Table (Typical 75mm EPS Wall Panel)

PropertyValue
Thermal Conductivity (λ)0.035 W/m·K
U-value~0.45 W/m²·K
Core Density12–16 kg/m³
Fire Rating (EPS core)B2/B3 class, with optional B1-modified
Sound Insulation~25 dB
Weight10–12 kg/m²
Load Capacity (wind suction)Up to 2.0 kN/m² with proper fixing system

Frequently Asked Questions (FAQs)

❓ Is EPS metal wall panel suitable for high-rise construction?

Not typically. EPS panels are non-load bearing and have limited fire resistance, making them more suitable for low-rise industrial or prefab applications.

❓ Can EPS metal walls be painted or customized?

Yes. The steel surface can be pre-coated in any RAL color, and custom printing is possible. Internal linings may also include anti-bacterial coatings.

❓ How does it compare to PU or rock wool panels?

FeatureEPSPU/PIRRock Wool
Cost★★★★☆★★★☆☆★★★☆☆
Thermal★★★☆☆★★★★★★★★☆☆
Fireproofing★☆☆☆☆★★☆☆☆★★★★★
Acoustic★★☆☆☆★★☆☆☆★★★★☆
❓ Can EPS wall panels be used for roofs?

Yes, but only for low-slope or small-span roofs with additional waterproofing layers. PU or rock wool panels are better suited for roofing applications.

❓ Is EPS recyclable?

Yes. EPS is recyclable, but not biodegradable. Many manufacturers offer recycling programs or repurposing of scrap material for packaging.


Summary: Why Choose Steel Plate EPS Metal Walls

AdvantageDescription
Cost-EffectiveOne of the most affordable insulated panel systems
LightweightEasy to transport, handle, and install
Thermally EfficientReduces heating/cooling loads in industrial buildings
CustomizableLength, thickness, color, and joint types can be tailored
Mass Production ReadyRoll-forming and lamination machines enable fast output
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