Steel Plate Eps Metal Wall
Waterproof: The board structure is tight and has good waterproof performance.
Sound insulation: The porous structure of the EPS core can effectively absorb sound waves.
Energy saving: The thermal insulation performance helps to reduce building energy consumption and achieve energy saving goals.
Economical and practical: The cost is relatively low, the cost-effectiveness is high, and it is suitable for large-scale applications, such as industrial plants, warehouses, cold storage, temporary buildings, etc.
Product Introduction
Steel Plate EPS Metal Wall is an innovative building solution. The outer steel plates lend it strength and durability, while the EPS inner layer provides excellent heat insulation. This makes it energy - efficient. It resists corrosion well, making it perfect for industrial structures, factory walls, and large - scale storage facilities, delivering long - lasting performance.
Product Specifications
Panel effective width | Roof:950/960mm |
Wall:950/1150mm | |
Steel sheet thickness | 0.40~0.70mm |
Panel thickness | 50/75/100/150/200mm |
EPS density | 12-14kg/m³ |
Color | As per RAL or customized |
Coating | PE,SMP,HDP,PVDF |
Steel type | PPGL,PPGI steel/Aluminum sheet/Stainless steel sheet |
Length limitaion | Max 5.9m for 20FT |
Max 11.9m for 40FT | |
Joint way | Hidden screws type |
Fire proof | B1/B2 |
Advantage | Waterproof |
Resistances of heat-transfer process | 0.035-0.05w/m·k |
Quality Assurance
The company has established a first - rate material testing center laboratory. Equipped with over 30 pieces of professional equipment, it serves two main purposes. Firstly, it comprehensively tests the physical, mechanical, and combustion properties of raw materials, auxiliaries, and finished products in the enclosure system. Secondly, it actively participates in new product R & D. Moreover, every operation in the lab adheres strictly to international standard operating procedures, ensuring high - quality and reliable results.
A Steel Plate EPS Metal Wall is a composite structural panel that integrates a galvanized or color-coated steel sheet with an Expanded Polystyrene (EPS) insulation core. It is widely used in industrial buildings, cold storage, prefabricated houses, cleanrooms, and warehouse enclosures, offering a balanced combination of thermal insulation, mechanical strength, and cost efficiency.
This guide explores the design principles, material composition, engineering performance, industry standards, and installation protocols for steel plate EPS wall systems. It also addresses regulatory compliance and answers common technical questions to support engineers, architects, contractors, and procurement specialists.
What is a Steel Plate EPS Metal Wall?
A Steel Plate EPS Metal Wall, also referred to as an EPS Sandwich Panel, consists of:
External and internal steel sheets (usually PPGI/GI/GL, 0.3–0.6mm thick)
EPS core insulation (ranging from 50mm to 200mm thick)
A continuous lamination process that bonds the layers under pressure and heat
This panel type is designed for non-load bearing walls, partitioning systems, and thermal envelope structures where insulation, speed of installation, and material economy are essential.
Material Composition and Layer Configuration
| Layer | Material Used | Function |
|---|---|---|
| Outer Steel Skin | Color-coated galvanized steel (PPGI/PPGL) | Weather resistance, mechanical protection |
| Core Insulation | Expanded Polystyrene (EPS), 10–20 kg/m³ density | Thermal insulation, lightweight structure |
| Inner Steel Skin | Galvanized or coated steel | Fire and vapor barrier, inner surface durability |
Key Performance Characteristics
1. Thermal Conductivity
EPS thermal conductivity: λ = 0.033–0.038 W/m·K
Heat transfer coefficient (U-value) for 75mm panel: ~0.45 W/m²·K
Complies with ASHRAE and EN ISO 6946 energy efficiency targets
2. Compressive Strength
EPS core: ≥100 kPa at 10% deformation (EN 826)
Suitable for wind pressure zones up to 1.5–2.5 kN/m² (depending on fasteners and framing)
3. Fire Resistance
EPS is combustible (Euroclass E) unless modified with flame retardants
Not suitable for buildings requiring non-combustible façade systems unless encapsulated
Can meet GB 8624 B2/B1 or ASTM E84 Class C fire ratings
4. Acoustic Performance
Limited sound insulation (~23–28 dB for 100mm EPS panel)
Not ideal for acoustic-sensitive zones; use rock wool cores where required
5. Weight and Handling
Light density (~10–13 kg/m² for 75mm panel), ideal for fast installation and low structural load
Requires edge protection during transport and installation
Industry Standards and Certifications
| Standard | Description |
|---|---|
| GB/T 23932-2009 | Chinese standard for sandwich panels with EPS/PU core |
| EN 14509 | European standard for self-supporting double-skin metal panels |
| ASTM C578 / C1289 | EPS physical property standards |
| ISO 9001 / ISO 14001 | Required for manufacturing quality and environmental control |
| FM Approvals / UL 723 | Optional third-party certification for fire performance |
| CE Marking | Mandatory for export to EU, requires Declaration of Performance (DoP) |
Applications of Steel Plate EPS Metal Walls
| Application Area | Benefits |
|---|---|
| Industrial Buildings | Fast installation, clean finish, insulation |
| Cold Rooms & Warehouses | Maintains temperature stability, easy to clean surfaces |
| Prefab Houses | Lightweight, modular, cost-effective |
| Temporary Facilities | Site offices, mobile cabins, event enclosures |
| Interior Partitions | Fast divider systems with minimal framework |
Installation Guidelines and Technical Precautions
Panel Installation
Installed using hidden fasteners (self-tapping screws with neoprene washers)
Panels can be installed vertically or horizontally, depending on structural framing
Tongue-and-groove interlock ensures wind and thermal sealing
Expansion Allowance
Metal sheeting expands with temperature: provide ≥5 mm per 3 m panel length in high-temperature zones
Avoid rigid fixing to allow for expansion/contraction
Fire Safety Precautions
EPS must be protected with fire-rated linings in occupied or regulated zones
Avoid electrical conduit embedded directly in the EPS core
Vapor and Moisture Management
Seal all joints with butyl tape or polyurethane foam
Maintain vapor barrier continuity on the warm side of insulation
Technical Performance Table (Typical 75mm EPS Wall Panel)
| Property | Value |
|---|---|
| Thermal Conductivity (λ) | 0.035 W/m·K |
| U-value | ~0.45 W/m²·K |
| Core Density | 12–16 kg/m³ |
| Fire Rating (EPS core) | B2/B3 class, with optional B1-modified |
| Sound Insulation | ~25 dB |
| Weight | 10–12 kg/m² |
| Load Capacity (wind suction) | Up to 2.0 kN/m² with proper fixing system |
Frequently Asked Questions (FAQs)
❓ Is EPS metal wall panel suitable for high-rise construction?
Not typically. EPS panels are non-load bearing and have limited fire resistance, making them more suitable for low-rise industrial or prefab applications.
❓ Can EPS metal walls be painted or customized?
Yes. The steel surface can be pre-coated in any RAL color, and custom printing is possible. Internal linings may also include anti-bacterial coatings.
❓ How does it compare to PU or rock wool panels?
| Feature | EPS | PU/PIR | Rock Wool |
|---|---|---|---|
| Cost | ★★★★☆ | ★★★☆☆ | ★★★☆☆ |
| Thermal | ★★★☆☆ | ★★★★★ | ★★★☆☆ |
| Fireproofing | ★☆☆☆☆ | ★★☆☆☆ | ★★★★★ |
| Acoustic | ★★☆☆☆ | ★★☆☆☆ | ★★★★☆ |
Yes, but only for low-slope or small-span roofs with additional waterproofing layers. PU or rock wool panels are better suited for roofing applications.
❓ Is EPS recyclable?
Yes. EPS is recyclable, but not biodegradable. Many manufacturers offer recycling programs or repurposing of scrap material for packaging.
Summary: Why Choose Steel Plate EPS Metal Walls
| Advantage | Description |
|---|---|
| Cost-Effective | One of the most affordable insulated panel systems |
| Lightweight | Easy to transport, handle, and install |
| Thermally Efficient | Reduces heating/cooling loads in industrial buildings |
| Customizable | Length, thickness, color, and joint types can be tailored |
| Mass Production Ready | Roll-forming and lamination machines enable fast output |





